What is CNC?
What is CNC and how has it changed and improved the metal forming services we offer at R&G Metal Shaping?
Machinery
R&G Metal Shaping is an expert company in the manufacturing and shaping of metals. For this reason, we use a wide variety of high-quality machines to satisfy the needs of the most demanding customers. Within the wide catalog of machinery that we use, their CNC machines stand out, which have become an essential tool for the metal forming industry due to their precision and efficiency.
We use state-of-the-art CNC machines to guarantee the highest quality
Typically, CNC machines are capable of cutting, drilling, milling and forming operations on metal parts. As a result, we guarantee exceptional precision and repeatability, thanks to the computer numerical control system. This system allows the machine to be programmed to perform specific operations with great precision, which in turn translates into greater efficiency and productivity in the production of parts.
Our CNC Machines
Laser cutter
The ENSIS-AJ range provides unrivaled control of the laser beam. Combined with AMADA's Variable Beam Control technology to adjust the laser mode, this system can process different materials and thicknesses with a single cutting lens.
| Material | Thickness | maximum format | Precision |
|---|---|---|---|
| Carbon Steel | 0.5mm to 30mm | 4000 x 2000mm | +/-0.02mm |
| Stainless steel | 0.5mm to 25mm | 4000 x 2000mm | +/-0.02mm |
| Aluminum | 0.5mm to 25mm | 4000 x 2000mm | +/-0.02mm |
| Brass | 0.5mm to 25mm | 4000 x 2000mm | +/-0.02mm |
| Copper | 0.5mm to 25mm | 4000 x 2000mm | +/-0.02mm |
| Titanium | 0.5mm to 25mm | 4000 x 2000mm | +/-0.02mm |
Bending CNC
The HRB 1003 ATC can change tools in minutes, reducing downtime and increasing production efficiency. Furthermore, with an angle measurement and correction system, our CNC machines guarantee high precision in folding. In this sense, we ensure that each piece is produced with the required quality. They also have an easy-to-use touch screen that allows the operator to control and program the machine in a simple and intuitive way.
Mainly, we have the following machines and capacities:
- AMADA HRB-2204 ATC CNC bending machine of 4,000 mm and 220 Tn with automatic tool change.
- AMADA HFE-1740M2 CNC bending machine of 4.000 mm and 170 Tn
- AMADA HFE-1003T2 CNC bending machine of 3.000 mm and 150 Tn
- AMADA CNC Press Brake HFE-5020M2 of 2.000 mm and 75 Tn
Rolling CNC
The CY4R-HHS is a highly automated CNC machine that has an automatic rolling angle calculation system, thus guaranteeing high turning precision and consistent quality in each part produced. Adding to its efficiency, the machine has a high-speed hydraulic system (HHS) that allows work cycles to be carried out quickly and efficiently.
In addition to its technical characteristics, this rolling machine stands out for its four axes controlled by CNC, which allows it to bend parts with complex and precise shapes. Not only that, but it also incorporates a safety system that prevents possible accidents during the folding process. With the CY4R-HHS, you not only get efficiency, but also safe and versatile operation.
Zipper Inserter
To begin with, it is a machine used to insert fasteners, such as screws, rivets or nuts, into workpieces quickly and accurately. Specifically, it is capable of inserting closures into different materials, such as metals, plastics, and wood.
On the other hand, the LAG 618 Plus machine uses advanced technology that allows fasteners to be inserted quickly and without damaging the workpiece. The machine is very efficient and can insert hundreds of closures per hour, making it ideal for mass production of products.
5-axis machining center
This CNC 5-axis machining center is highly versatile and can work with a wide variety of materials, including steel, aluminum, among others. Some of the products that can be produced with this machine include precision parts for the automotive industry, tools and molds for the manufacture of plastic products, among others. Furthermore, our mechanized centers are CNC machines, which guarantees a high quality and efficiency in the manufacture of parts.
Lathe CNC
High speed CNC machines with inclined bed and quick tool change. This machine is capable of performing complex machining operations on metal parts with great precision and efficiency.
However, the computerized numerical control (CNC) allows all machining operations to be programmed and controlled automatically. In addition, it has a cooling system that allows maintaining a constant temperature during machining, which helps prevent deformations and improve the precision of operations.
Lathe CNC
Gemini CNC GHT-5
The GEMINIS CNC GHT-5 lathe is a robust and high-precision machine, ideal for machining large parts. With a maximum diameter over the bed of 1,000 mm and a maximum diameter over the cross slide of 680 mm, it allows working with large parts. Its main spindle internal diameter of 104 mm and its distance between points of 4,000 mm provide excellent capacity for long operations.
Equipped with a FAGOR 8055 TC/B CNC control, this lathe guarantees simple and precise handling. It also features two steady rests with a maximum capacity of 750 mm in diameter and a 4-station vertical electric turret, which facilitates quick tool changes and increases efficiency in the machining process.
Lathe CNC
Puma 280 - DOOSAN
The DOOSAN PUMA 280 Lathe is a versatile and precise machine designed for high-quality turning jobs. With a maximum diameter over bed of 630 mm and a maximum swing diameter over slide of 500 mm, it enables machining of medium to large workpieces. Its recommended turning diameter is 255 mm, while the maximum turning diameter reaches 420 mm, making it ideal for a wide range of applications.
This lathe has a maximum turning length of 658 mm and a maximum bar capacity of 76 mm, offering flexibility in material handling. Equipped with a FANUC control, the PUMA 280 provides efficient and reliable control to ensure accuracy in every machining operation.
CNC milling machine
ANAYAK HVD-3300
The ANAYAK HVD-3300 CNC Milling Machine is a high-precision machine designed for machining large and heavy workpieces. With a fixed table measuring 3,300 x 1,100 mm and a mobile column, it offers great stability and the ability to perform complex cuts. Its X 2,660 mm, Y 1,000 mm and Z 1,000 mm travels allow a wide range of movements in all directions. Equipped with a FAGOR 8055 control, this milling machine ensures precise and efficient control to meet the most demanding machining demands.
Cylindrical lathe
Gemini GE-650
The GEMINIS GE-650 Cylindrical Lathe is a robust and reliable machine, designed for turning work on large parts. With a maximum diameter over bed of 500 mm and a maximum turning length of 3000 mm, it is ideal for industrial applications that require precision in the machining of long and cylindrical parts. This lathe is perfect for sectors that need to work with large and complex parts, maintaining high standards of quality and precision in each operation.
laser welder
With laser welding machines it is possible to carry out more dynamic welds, with greater technical input, achieving less deformation of the welded part, it also makes it possible to perfectly replace other traditional welding methods. Surfaces such as stainless steel, carbon steel or galvanized sheets, aluminum, among other materials, can be worked on.
Likewise, it has an integrated interactive control system that can vary the range, angle and width of the weld, allowing different techniques to be applied depending on the work to be done and depending on the surface to be welded. It is possible to work with or without material input with an automatic wire feeding system integrated into the machine.
Robotic welding
Specifically, this machine offers high precision in the welding process, which allows for the repetitive production of high-quality parts. The robot's ability to perform precise, repetitive movements ensures that welding is performed with the required precision and with consistent quality across all parts.
At the same time, using the M-800 iA/60 in welding significantly reduces cycle time and increases productivity, as the robot is able to weld parts quickly and efficiently. By automating the welding process, human errors are eliminated and the overall efficiency of the process is improved, allowing for greater production of parts in less time.
3D scanner
The HandySCAN 3D uses a laser measurement system that accurately measures the surface of the object to be scanned. The device quickly scans the object in question, creating a highly accurate 3D point cloud that represents the surface of the object.
To continue the HandySCAN 3D 3D scanner is portable and easy to use, making it ideal for use in a variety of environments, including workshops, laboratories and construction sites. The device features a touch screen and an intuitive user interface, allowing users to capture and process data in real time.
Additionally, the HandySCAN 3D is capable of capturing fine details and textures in high resolution, making it ideal for reverse engineering, quality control, design and manufacturing applications. The accuracy of the scanner is high, with an accuracy of up to 0.025mm, ensuring that the digital models created are accurate and reliable.
Read our news related to CNC machines
Are you interested in our CNC machines, how can we help you?
Get in touch with us today so that we can study the specific need of your company.