In R&G Metal Shaping we have implemented the 3D Laser Scanner, using a scanner HandySCAN 3D. It is a technology used in industrial sheet metal working to capture precise three-dimensional data of objects and surfaces, bringing great advantages to our company.
How the 3D Laser Scanner works
Structured light projection: The HandySCAN 3D scanner projects structured light, usually a series of striped or grid patterns, onto the surface of the object to be scanned.
Data Capture: The structured light is reflected by the object and detected by the scanner's cameras. These cameras capture the variations of the projected light, allowing the distance and shape of the object to be measured as a function of the light shifts.
Data processingThe data captured by the HandySCAN 3D scanner is processed using specialized software. The software combines information from the cameras, projected light patterns and recognition algorithms to generate a digital 3D model of the scanned object.
Calibration and registrationDuring the scanning process, it is important to calibrate the scanner to obtain accurate measurements. In addition, if several parts of the object are scanned, a registration must be performed to correctly align the different scans and generate a coherent model.
How we use 3D scanning in industrial ironwork services
Product design and development: 3D laser scanning is used to capture the geometry of existing parts or prototypes and convert them into digital models. These models can be used to make design modifications, create molds or dies and perform virtual simulations.
Quality control and process assurance3D laser scanning allows the comparison of scanned parts with CAD models or original specifications to verify quality and detect deviations. This helps to identify defects, perform dimensional inspections and ensure the accuracy of manufactured products. So the 3D scanner becomes an essential tool for maintaining our Quality commitment.
Repair and maintenance: By scanning damaged or worn components, accurate 3D models can be created for the development of replacement parts. This speeds up the manufacturing process and ensures a better fit of replacement parts.
Reverse engineering: 3D laser scanning is used to perform reverse engineering for product manufacturing. An existing part can be scanned and used as a basis for generating an accurate CAD model, making it easy to reproduce or improve the design.
Documentation and archiving: 3D laser scanning makes it possible to create a complete digital representation of objects and components in the press shop. This provides an accurate and detailed digital archive that can be used for historical tracking, technical documentation and version control.
In summary, 3D laser scanning with the HandySCAN 3D scanner is a versatile tool for manufacturing industrial products. It provides accurate and detailed measurements of objects and components, which aids in design, quality inspection and reverse engineering. By taking advantage of this technology, we can improve the efficiency of our processes, reduce costs and ensure quality services.
