At R&G Metal Shaping, we have always been committed to innovation and the search for solutions that improve our metal bending processes. That is why, in recent years, we have opted for a technological advance that has revolutionised the metal bending industry: the implementation of CNC systems (Computerised Numerical Control).
Working process with CNC folding machine:
- Design and programming: We begin by analyzing the client's specifications and the design required for the part to be folded. Using software specialized, our experts translate these requirements into a specific bending program for the CNC machine.
- Preparation of material: We measure and cut the material to the required dimensions, ensuring that it is clean and free of impurities that may affect folding.
- Machine Configuration: We adjust parameters such as bending tool length, pressure and bending speed according to the characteristics of the material and the specific design.
- Placing the metal sheet: We carefully place the sheet metal into the machine, making sure that it is well positioned and secured to prevent unwanted movements during the bending process.
- Execution of the bending program: We start the bending program on the CNC machine. This automated technology guides the bending arm to perform the precise movements and programmed folds. The machine bends the sheet metal according to the coordinates and angles set in the program, ensuring an exact reproduction of the desired design.
- Inspection and quality control: Once the bending process of each piece is complete, we check its quality and precision. We ensure that the angles and dimensions meet the required specifications before moving on to the next stage of the manufacturing process.
This working process with the CNC bending machine allows us to achieve consistent, precise and efficient results on every project. We are committed to making the most of the capabilities of this cutting-edge technology. This allows us to be able to meet the needs and exceed the expectations of our customers in the field of metal bending. Furthermore, this process allows us to guarantee maximum precision, efficiency and versatility in our bending operations.
Advantages of the CNC for metal bending
The implementation of CNC in metal bending has allowed us to achieve unmatched levels of precision. With advanced CNC systems, we can program the exact coordinates and angles of the bends. This guarantees us accurate and repeatable reproduction of the desired shapes in each part. This is especially beneficial for projects that require high precision and consistency in each component. We have proven our bending accuracy in the «Precision Sheet Metal Technology Fair» where we present a bench structure 3mm thick stainless steel (316), with dimensions of W300 x D300 x H530 mm and we received an award.
Metal bending using the CNC has expanded our capabilities and given us greater versatility in production. The CNC systems allow us to perform bends in different directions, angles and radii, giving us the ability to create a wide range of custom shapes and designs. In addition, programming bending operations is quick and easy, giving us the flexibility to adapt to our customers’ changing requirements.
Implementing CNC systems has significantly improved our metal bending efficiency. Automating operations reduces manual intervention and minimizes the potential for human error. Additionally, CNC systems are capable of performing tool changes and bending setups quickly and accurately, streamlining production times and reducing downtime.
Metal bending using CNC has also enabled better optimisation of material usage. CNC systems are able to accurately calculate the required quantities of material and bending positions, minimising waste and maximising efficiency in sheet metal utilisation. This not only reduces production costs, but also contributes to more sustainable and environmentally conscious management.
The implementation of CNC systems in metal bending has been a key step in the evolution of our industry. At R&G Metal Shaping, we have embraced this cutting-edge technology to offer our customers the best possible results: unparalleled precision, design versatility, increased efficiency and optimized material usage. We are committed to continuing to explore new ways to improve our processes and stay at the forefront of the metal forming industry.